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Product Genealogy Solution
Business Challenges |
KeyTone Solution Benefits |
- Recalling only defective
products based on lot history.
- Collecting WIP information
between process stations that are distributed.
- Maintaining granular pedigree
information for compliance at the component batch level.
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- Provides detailed historical
information related to production, inspection, genealogy
and usage.
- Provides historical information
on the product both upstream tracking parts that make
the product, and downstream detailing location of
products containing a certain part.
- Provides real-time reports and
dashboards on the machines, components, stations, shifts
and operators involved in the defective product and
processes before the product is shipped.
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Overview
Documenting the 'Genealogy'
of the product has become extremely important in complex manufacturing
environments with many product variations requiring coordination
across equipment, tools and process steps. Companies are increasingly
expected to employ systems to manage product identification, with unit
level traceability for individual components and lot level
traceability for products and sub-assemblies.
Solution
Geneology tracking within the KeyTone solution includes not
only process and product information but also validation of the
individual components of the BOM processed within the process tool.
The solution validates manufacturing process and provides product and
process traceability detail.
SmartWIP's component traceability
platform enables product identification and tracking through all
stages of manufacturing and storage. Data collection methods include
lot-tracking numbers that allow forward and reverse traceability of
products. Individual component tracking from the BOM and Recipe ensure
complete component traceability. Record retention guidelines based on
the enterprise policy ensure lot history maintenance.
The SmartWIP
platform ensures:
- Component Lot Traceability From Automated
Mounters
- Component Lot Traceability From Hand Insertion
The
solution offers enterprises the ability to:
- Capture product genealogy
by tracing component products sent to the customer back to
the manufacturing lot and the individual manufacturing process
stations.
- Manage complex validations at every manufacturing step to
identify the non-conformities within the manufacturing process.
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Leverage the current MES systems for information.
Reports
- Lot History Detail by process
- Lot History Detail by station
- WIP Data by process
- WIP Data by station
- Lot Recipe Detail by station
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WIP solutions brochure (pdf)
WIP tracking case study (pdf)
WIP tracking in Auto Industry (pdf)
WIP tracking solution brief (pdf)
SmartWIP Platform
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ROI Assessment
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When
considering RFID, you may want to know if it can
address your pain points? Is there an ROI? What
RFID technologies will work for your
manufacturing operations? The answers are not as simple as you
might think. To request for an in-depth assessment
from KeyTone - Click
here.
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Do know what you want to tag? Tell us more about the application through our Tag samples online request form and we will send you free RFID tag samples.
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